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Help needed .. broken boot spring lugs ... please

Posted: Thu Mar 17, 2011 10:23 pm
by Aussie Bob
Hi everyone, has anyone got a remedy to the broken lugs on the boot spring? One half of the lug has been broken off on each side :(

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Re: Help needed .. broken boot spring lugs ... please

Posted: Thu Mar 17, 2011 11:05 pm
by oldnek
Hi Steve, I pretty sure a guy on the FE/FC forum makes them. FCcool may know of him.

Re: Help needed .. broken boot spring lugs ... please

Posted: Thu Mar 17, 2011 11:07 pm
by Aussie Bob
Thanks John, that would be amazing. I guess you just drill the old one out and melt the new one in.

Steve

Re: Help needed .. broken boot spring lugs ... please

Posted: Fri Mar 18, 2011 7:03 am
by hawk
Steve ,this what you need.
Regards ,Greg.

http://fefcholden.org.au/forum/index.ph ... 609.0.html

Re: Help needed .. broken boot spring lugs ... please

Posted: Fri Mar 18, 2011 11:10 am
by Aussie Bob
Thanks Greg, sent Ret a PM.

I appreciate your help.

Steve

Re: Help needed .. broken boot spring lugs ... please

Posted: Mon Mar 21, 2011 12:42 pm
by Aussie Bob
Thanks to Greg and Ret, done all done ..... eight hours later .... :oops: I think I could do it in two hours now I know the right steps.

Step one ... grind the back off the broken lug almost flat to the support. ........ I drilled through from the inside for hours and used many drill bits. The drill spun out of my hands a few times :cry: Ouch! It took ages stepping up through the sizes and burning bits. I then went to Bunnings and purchased three very expensive dtill bits in high tensile. With a bit of cut compound on the tip, this worked well. After drilling, I found out the thread on the new spring bolt was not long enough :roll: :oops: So then I ground the back of the old Lug as per step one ... :D

Step two, drill the hole for the bolt to go through. The biggest drill bit I purchased was a 1/2" The thread needs a slightly bigger hole.

Then it is easy from there to adjust the spring tension with a long Hex Key and a 7/8 thin spanner. This is a great method as you don't need a spring tool and this avoids looking fingers.

I believe FE-FC original lugs are easier to remove.

Steve


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Without nasco broom handle .....

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Re: Help needed .. broken boot spring lugs ... please

Posted: Mon Mar 21, 2011 3:28 pm
by Trev
Only problem now is you can't sell the car as original :( , may as-well put a red 6 or a V8 in it now :P :wink: .

Re: Help needed .. broken boot spring lugs ... please

Posted: Mon Mar 21, 2011 3:52 pm
by Aussie Bob
The Bolts were NASCO I am told ;) and they didn't come from ebay!!! How rare is that :?:
:lol: :lol: :lol:

Re: Help needed .. broken boot spring lugs ... please

Posted: Mon Mar 21, 2011 3:53 pm
by Trev
Steve Jackson wrote:The Bolts were NASCO I am told ;) and they didn't come from ebay!!! How rare is that :?:
:lol: :lol: :lol:
:shock: wow :lol:

Re: Help needed .. broken boot spring lugs ... please

Posted: Tue Mar 22, 2011 9:12 am
by Aussie Bob
Just spoke with John who made the Pins.

Get a flat Bar, drill a hole in it for snug fit, place it over the original pin and rock back and forwards, spot welds and pin should brake away. :oops: :oops: :oops:

John, you just saved me five hours work :lol: :lol: :lol:

Thanks so much,

Steve

Re: Help needed .. broken boot spring lugs ... please

Posted: Tue Mar 22, 2011 9:21 pm
by oldnek
There definitely the go, easy to fit and adjust.

Best of all there made in Australia. 8)

Re: Help needed .. broken boot spring lugs ... please

Posted: Wed Mar 23, 2011 9:34 am
by EKfanPaul
Just noticed this thread Steve,

i took out a whole boot upright piece, neatly ground off the forked end & welded in an original piece.
I had a mate in the FC club help me put the spring on as he had that fancy tool.
Cheers

Paul K

Re: Help needed .. broken boot spring lugs ... please

Posted: Wed Mar 23, 2011 9:49 am
by Aussie Bob
oldnek wrote:There definitely the go, easy to fit and adjust.

Best of all there made in Australia. 8)
Yes, a wonderful invention. Just got to make sure there is even tension on each spring.

Steve

Re: Help needed .. broken boot spring lugs ... please

Posted: Wed Mar 23, 2011 9:50 am
by Aussie Bob
EKfanPaul wrote:Just noticed this thread Steve,

i took out a whole boot upright piece, neatly ground off the forked end & welded in an original piece.
I had a mate in the FC club help me put the spring on as he had that fancy tool.
Cheers

Paul K
I remember you telling me Paul :D

You now know how to do the next one!