Todays new lesson...
Ive been pulling my hair out a bit when ever ive had a crack at lining up the newly installed ek auto column to the pitman arm and getting the wheels to turn fulll lock to the left

.also putting it on the ill do it later list
i could turn right almost enough to start drifting and turning to the left about 1/2 of that to the right.

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The pitman arm can only go on the column shaft in 1/4 turns as the shaft has double spline cut outs at 12 3 6 and 9 oclock as such.
i counted the steering wheel turns and got two complete circles, so turning the wheel back once i placed the steering wheel center. still it wouldn't turn the drums full lock to the left. i re pulled the pitman arm off and tried to place it on the next available slot but no luck it wouldn't reach going left or right.
I also replaced the tie rod ends as well and put them to the exact measurement as the ones i pulled out so technically they shouldn't make a difference. i then dropped the ti rod ends back off to eliminate all things that could be stopping the steering.
:idea:BING , I had a idea so i put the steering wheel on the manual column ,put it in the vice marked up the spline and wheel and see how many turns she does... i counted 3.75 turns. bingo i thought.
i pulled the manual box cover of to see how they work as ive never touched one before etc i tried moving the shaft gear up a gear on the column gear to see if that would give me more turn one way and not the other ,it just limited one way.
Pulled the cover off the auto one and thought maybe some one else had the cover off at some stage and just put it back on in the wrong tooth or to look for a broken tooth which my have jammed some where.
second idea stick the manual shaft in the auto box and boooom 3.75 turns on the wheel in the car. Then tried the auto shaft in the manual box and now the manual column on does 2 steering wheel turns.
super weird as the is no broken teeth or any thing all though the teeth look a bit worn maybe that's causing it to bind up.

These are the teeth that were limiting the turning circle they dont look to much different from the other ones

Does any one know if the top (dirty) nut can be undone so when the wheel alignment it done they don't have to press out the tie rods ends again? the center tube up the top right of it has a large pin punch on it?
