UBK 061 An Old Farts Last Ride

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kelleigh54
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UBK 061 An Old Farts Last Ride

Post by kelleigh54 »

Well , I have been going to do a thread on the EK for some time now but as usual there is always something else that takes priority .
Best I give you a little background on how this all came about otherwise the vehicle and thread will be lacking some essence , so to speak.


I bought an FB sedan around 9 years back with intention's of a mild 6 and 5 speed so I could get the family out on cruises . Like all good intention's , that went out the window as it morphed into a 5 ltr , 6 speed , coil over front end etc . Ok , I have a weakness !
Somewhere between then and 2 years ago a number of side tracks have chewed away at my time . A 57 Chev wagon for the wife that req'd work , the eldest daughter bought an HD from the east which consumed a good 6 months of spare time to prep as an every day driver and then engineer and Rego , the young bloke at 16 years old bought an EK from the east which we did a full modified rebuild on ( Brodies EK ) plus the usual time consuming issues of getting the kid's through their L's etc and then 3 years last March I bought a one owner 79 SLE Statesman in from Canberra with 84 thousand klm on the clock to be our daily driver and replace the 1UZ Soarer which was starting to have electrical problem's .The SLE had been unused for the last couple of years so that also took up a little time to prep for daily use .( Love that car, become more passionate about it the more I drive it .) In between all that , time and money was also going into the FB but very slowly . Biggest problem of late has been mustering up the energy , combination of a shit job and old age does not help .
Anyway , what I am getting to here is 2 years ago a freshly built EK with small block , T350 and 9 inch became available and I was at a stage where I was doubting whether I would finish the FB . One of those moments in life , do I keep banging my head against the shed door or bite the bullet and grab what you dream of with both hands , after a discussion with the good woman and a week later I was cruising in an EK ( even if it is on the never - never ) .

Photo's of when we went to pick up the car on a cool and foggy Saturday morning 13/7/2013 .

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The car had 965 klm on it when I picked it up , like all fresh builds there were a number of teething problems to be resolved .
Looking at the big picture , the car had a lot of similarity to where I was going with the FB and as this was apparently Doug's first build , he had done exceptionally well and put a lot of effort into given areas . As we all have our own tastes and preferences , there is a number of thing's that will be changed as time goes by to bring the old girl back to a cool cruiser look on the outside with an aggressive nature at heart . External changes will be rim's , guard flutes deleted , chromed vent cowl replaced with painted FB cowl and the addition of FB side trim with possibly a vivid white flash . Sorry all of you EK purist's , have always had a love of FB trim and EK grilles . So this is a mix , hence the plates " UBK ". Inside will be a complete replacement of seating and all trim , carpet and also gauges . Trim is not to my taste and being an old fart , I have trouble reading the Classic Instrument's being as condensed as they are . The drive train is another story which will unfold as time goes by .

As It was when picked up .

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From memory the steering wheel was the first thing to go , as much as I love FB & EK horn buttons ......not on that wheel ! :dohh:

When I test drove the car I respectfully told Doug the owner / builder how disappointed I was as to how the car drove considering it was a coil over front end .
That all explained itself when we got the car home and did an assessment on the alignment , it was toeing in drastically to start with which was showing with the cut on tyres , so I booked it in to Wilkinson's Suspension and they sorted it the best they could . To get to the lower A arms for adjustment the rack needs to be removed so they did all they could " but " and informed me as to the issues .
I have a recond ED Ffffalcon :unimpresseddd: power steer rack and arms from the FB that have been modified to suit , so this will be fitted at a later date but to do so a new sump needs to be fabricated to accommodate the distance the rack needs to sit off the cross member and also allowing for another 10mm more clearance for the motor off the fire wall due to extractors touching the wall when under full noise .

Bit of cruising to settle in and get a feel for it .

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Also the young bloke ( Brodie's EK ) and the eldest daughter Breeanna's HD out for the fun time's


The next little job was a set of adjustable Koni's in the rear and replace the rear 235 tyres with 225's allowing the removal of the air shockies and also the compressor from the boot . As can be seen from the photo's the old girl was sitting way too high .

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Right from the start the engine was running rich and the problem became worse as time went by , coming to a head when on the way to the annual Fathers Day Rod Show at Freo . :deaddd: :x :x
After being rescued by a good mate with a tilt tray and returned safely home I replaced the HP Holley with the 780 Quick Fuel that was intended for the FB , which got it running again . It was booked in for a dyno to sort out the problem's . When we spun it up on the rollers with air cleaner removed the carb resembled an overfull washing machine in crazy agitation with raw fuel spewing every where. :huhhh: The fuel regulator turned out to be an injected item and pumping through way too much pressure and had obviously knocked the pressure gauge out of calibration , but by pure chance the needle had settled at 6lb when under pressure leaving every one none the wiser as to the source of the problem . I replaced the regulator and a liquid filled gauge with Aeromotive product's . :half:
The original Holley must have suffered from gouging in the seats caused from excess pressure creating bypass and got to a point where it was left in a constant flooded state . I have yet to check it out . :econfused:
While on the dyno it was showing issues with spark scatter so being my last car I bit the bullet and bought an ICE ignition system which hurt the pocket . :money_money: When removing the old HEI unit I found a loose soldered connection inside and then very nasty wear on the bronze alloy drive gear ( roller cam ) , hence the spark scatter . Those that are considering a high volume oil pump should do a little research unless it is for competition use . To help resolve the problem caused by the HV pump ( until the sump is replaced with another for steer rack mod's and then I can fit a standard pump ) I cut a 30 thou groove in the lower boss of the ICE dist shaft to allow an oil feed from the gallery above that flow's through the journal in the block casting then around the shaft and back into the down stream block journal . This groove needs to be cut to suit the approx location above the cam and distributor gear drives when timing is set so that the oil feed is directed onto the drive gears ensuring a good oil supply instead of splash feed and at the same time relieving a little pressure / loading on the gears .
I fitted a composite gear to the distributor which comes drilled only on one side . To ensure a true alignment for the roll pin you have to align on the shaft and drill through the opposing side then you can press the pin through . :roll: Yeah ! I thought so too , especially with today's technology . I assume they are concerned about fluctuations with alignment which would cause stress loading on the composite gear and a possible fracture .
I would rather work on a Morris 1100 than use a computer !!!!!!
kelleigh54
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Re: UBK 061 An Old Farts Last Ride

Post by kelleigh54 »

Well this is where it all get's interesting . While I had the old girl up on the hoist to figure out a route for the new under hung lead's I had one of those " What the ? " moment's . Is that a crack ! Nope ! It's two crack's Aaahh Fff... ! Bell housing of T350 , apparently it is not uncommon due to the lack of meat in the housing .
Oh well , suck it up and get on with it . So out with the tranny , bolt it up to a spare block , ground out the cracks ( avoid using grinding disc's as they contaminate the ally )drilled out the end's of cracks and made sure all was aligned as it should be prior to the young bloke giving it some well placed tack's to ensure it stayed where it belonged .
Next day off to the ally welder and $150 to watch him do his stuff . While he was welding there was a number of ping's that made me wince each time , but I guess he know's his stuff. Finished welding , unbolted from the block and there it was , a series of hairline cracks on the inside . Could not be seen from outside as the whole damn tranny was covered in paint and we had only stripped to suit the original crack's .
Question at the time was - Do I sink more money into another tranny or do a conversion to 6 speed manual for which I had most of the parts req'd already for my FB project and I don't want an auto anyway . My conscience was telling me to do the manual and a lot of mate's were saying get another tranny as most of them are partial to auto's and also did not want to see me stuck in the shed again when I could be out cruising and enjoying the car . I can understand that , but would have only been putting off the inevitable.
So here is what has been happening since Sept 2013 :

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Had a Hydramatic tunnel installed during the original build but the T56 demanded a lot more room .
We rolled up our own tunnel section's , due to the shape required for clearances and to achieve without impacting on seat mount point's etc , it turned into a bit of an armadillo but each section overlaid the other with weld's either side adding to structure .
Bent up some 5mm flat to tie the member's together and the young bloke ( Brodie alias Boofhead ) did his thing with the Mig .
Don't you hate it when you take the time to show your kid's how to do thing's in life and they come back to make a mockery of your agricultural abilities . Smart arse kid's ! The old gear box cross member mounting point's were removed from the previously installed chassi rail's and Boof welded in some new mounting point's and knocked up another cross member .
The shifter boot shroud is a Dunnydore item .
I would rather work on a Morris 1100 than use a computer !!!!!!
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Devilrod
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Re: UBK 061 An Old Farts Last Ride

Post by Devilrod »

So close yet so far. That'll be a great car when done though.
Speed and Style........... One day I'll get the speed bit.
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Cal
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Re: UBK 061 An Old Farts Last Ride

Post by Cal »

it's a very nice looking car. Fair few teething issues to sort
kelleigh54
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Re: UBK 061 An Old Farts Last Ride

Post by kelleigh54 »

Thank's DR and Cal , little by little and hopefully a lot of cruising in between . :thumbsup:
I would rather work on a Morris 1100 than use a computer !!!!!!
kelleigh54
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Re: UBK 061 An Old Farts Last Ride

Post by kelleigh54 »

Thank's Tim , shame I have it all over the place but that is me and technology ! Then again I probably never have been on the same page as everyone else . :? :lol: :lol:
Leigh
I would rather work on a Morris 1100 than use a computer !!!!!!
kelleigh54
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Re: UBK 061 An Old Farts Last Ride

Post by kelleigh54 »

As you may have noticed in the above photo's , I guttered the whole underside of the car from the end of crank to back bumper. Drive train ,exhaust , fuel lines , brake lines etc . All that remained to be re-used was the battery cable from boot to starter , the earth strap from starter to chassis had to be replaced with fine strand copper of 14mm minimum thickness for the ICE ignition as they are sensitive when it comes to grounding .
So while all is guttered we increased the structural rigidity within the main frame . The subframe needs to be upgraded also but that will happen when I attack the front of the car .

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Limitation's in flat bar thickness' due to width's meant 5mm bar had to be used for the plate's between the tube and sill's , same with the chassis rail's . I reduced the the thickness of the plate by beveling the sides so there was not too much descrepency for welding . Also hole sawed the plates that sat at the raised section's of the inner sill .
As usual , Brodie was responsible for welding as I can't weld anything unless it is sitting on the bench and even then it can be questionable . :shifty:

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Where we triangulated back to the corner , we plated across the member and rail and boxed it in to receive the tube , this was drilled at the bottom to ensure it retains no water or crap .

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While we were at it we ran some stitches along the floor to box member's . It was spot welded as per factory when the pan's were replaced but some seam stitching add's to the strength / rigidity . These members were treated and sealed with body sealant prior to under body Sholtz .

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I would rather work on a Morris 1100 than use a computer !!!!!!
kelleigh54
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Re: UBK 061 An Old Farts Last Ride

Post by kelleigh54 »

Don't know what happened there , got the wrong photo . Got to love this shit ! :? :thumbsdown:
Here is what I meant to post .

[URL=http://s51.photobucket.com/user/Leighmi ... n.jpg.html][IMG]http://i51.photobucket.com/albums/f358/ ... rkrbkn.jpg[/IMG][/URL]
I would rather work on a Morris 1100 than use a computer !!!!!!
kelleigh54
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Re: UBK 061 An Old Farts Last Ride

Post by kelleigh54 »

Try again !!! :x

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I would rather work on a Morris 1100 than use a computer !!!!!!
Blacky
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Re: UBK 061 An Old Farts Last Ride

Post by Blacky »

U gonna enter it in Targa West Leigh ?????? :shock: :shock: :lol: :lol:
I started with nothing and still have most of it left.


Foundation member #61 of FB/EK Holden club of W.A.
kelleigh54
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Re: UBK 061 An Old Farts Last Ride

Post by kelleigh54 »

Sprung !!! It's all part of the big picture to compensate for my driving abilities , an outside cage ties into the underneath so I can bounce off the tree's . :shh: :think: :shifty:
I would rather work on a Morris 1100 than use a computer !!!!!!
kelleigh54
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Re: UBK 061 An Old Farts Last Ride

Post by kelleigh54 »

While Brodie was doing his thing on the tunnel and chassis mod's I had Phil Gardner shorten the FB's housing and axles . I had him put this combo together some years ago for the FB with Strange 9 inch and 31 spline Moser's , I was retaining the original rear track of 1384mm for rego reason's and to fit the centered 16x8 inch rim's and 245/50 tyres I had to do guard and tub modification's to the FB . I had a panel beater split the rear guard along the crease line , drilled out the guard spot weld's at the door jam and gently jacked the rear panel to accept the tyre . The rear door's were gently knocked out to tie in with the guard shape . Photo's below are as I left it and are only shaped in the rough . Both sides were done to this stage . Wish I had finished the FB as it has an exceptional body . Had intended to fit a VT - VZ floor pan into her .

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After some assessment , I knew that using these component's in the EK would work as the inner tub's had been pulled back flush with the rail's but the housing and axles had to be shortened to suit . Let's hope there is never a need for the authorities to pull a tape over the rear track . :shh:
To locate the rear end handling wise and at the same time stop it from moving around and rubbing tyres , I was setting up a Watts Link in the FB and this is also a must in the EK due to clearances . So after checking the pinion angle that I had set for the FB , it was just a case of sandblasting the housing and previously tacked on saddles , stabiliser bar mount's . After sandblasting the year's of surface rust away with my trusty little 10 gallon pot and covering it with black etch primer, all was good for Boof to weld all bracket's , saddles and the Watts Link centre bolt and gusset to the housing including a mount for the brake line junction block . Obviously the housing was blown out and thoroughly washed and cleaned after sand blasting . Even with it being sealed up , the shit still get's in .

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Also used the spring's from the FB as they are 5 leaf , presume originally from a wagon , which will help hold up the 95 ltr's / 90kg of fuel when full . These were also already reset 50mm lower including reversed eye's and like every thing else , they had slight surface rust so we wizzed them down , gave them a coat of zinc in between the leaves and Boof splashed some POR on them for me . The photo below is of the son and daughter's spring's which were reset the same ( with reversed eye's ) as my set which had done some time prior .

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To fit the rear stabiliser ( another fraud item ) we had to build new spring plates that were wider so that the shock absorber would clear the stabiliser bar . I cut away the section the shock mount's to from the original spring plates and Boof welded them to the new plates along with some gussets to reduce flex in the plate due to shock load's then I drilled to suit U bolt's and spring pad plates . Also included a hole in the gusset's to accept a 5/16 shackle should it be required for tie down reason's .
With the change in location of the shockies lower mount eye putting a different inclination on the shock , we cut the upper mount plate and tweaked it to suit the new angle . Could have left it as was but would have had a crushed side on the shock rubbers instead of even load distribution .
To complete the rear end assembly with exception to paint we had to fabricate mount point's off the inside rail to accept the rod end's from the stabiliser . Don't have a photo of these as we built them , but we made a box section from flat bar with 3/8 unf h.t. bolt through a 3/8 hole and welded the head of bolt in place inside the box then welded the box to the rail. There is allowance for some adjustment in the rod end . I have used nolathane bushing's and spring pad's through out , some may disagree due to harshness and binding but these day's the composition is far more advanced than it was in the early production of nolathane which gave it a bad name .
All nut's and bolt's to date have been replaced with zinc plated h.t. item's as the original's were just black and to top it off, anything and everything was painted grey .
All bits and pieces that could be zinc plated were done to break thing's up a little as I didn't want a repeat with black as it was in grey .

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Stabiliser rod end mount to inside of rail as a finished product . Only photo I have where it can bee seen reasonably clearly .

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I would rather work on a Morris 1100 than use a computer !!!!!!
Trev
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Re: UBK 061 An Old Farts Last Ride

Post by Trev »

Great read, love those welds.
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kelleigh54
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Re: UBK 061 An Old Farts Last Ride

Post by kelleigh54 »

Thank's Trev , little bugger is getting better . Also does tig as well now .
I would rather work on a Morris 1100 than use a computer !!!!!!
Blacky
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Re: UBK 061 An Old Farts Last Ride

Post by Blacky »

You home yet mate ?
I started with nothing and still have most of it left.


Foundation member #61 of FB/EK Holden club of W.A.
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