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Re: The loooonnng term EK 2 door project
Posted: Fri Mar 15, 2024 11:30 am
by Errol62
Easy done mate
FB ute fixer upper, EK van on rotisserie
Re: The loooonnng term EK 2 door project
Posted: Fri Mar 15, 2024 6:53 pm
by Blacky
Todays effort - roof skin removed from frame , slid back to effectively pancake the roof , frame now lines up with both A and B pillars
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Re: The loooonnng term EK 2 door project
Posted: Fri Mar 15, 2024 7:03 pm
by EK283
Blacky thats looking great and being done correctly as well.
Have you got the courage to go pillarless ?
great work, hats off to your metal chopper.
Greg
Re: The loooonnng term EK 2 door project
Posted: Fri Mar 15, 2024 10:55 pm
by Blacky
EK283 wrote: Fri Mar 15, 2024 7:03 pm
Blacky thats looking great and being done correctly as well.
Have you got the courage to go pillarless ?
great work, hats off to your metal chopper.
Greg
Dont want to go pillarless mate, this has been in my head for 40 years and its always been pillared

Re: The loooonnng term EK 2 door project
Posted: Sat Mar 16, 2024 12:25 am
by Blacky
Tonight’s homework was to try and make a timber dummy windscreen that can be trimmed to see how to build the car so a standard screen can be used to cut down rather than go through the considerable expense of having a custom one made
Started by making a central “spine” on an old toughened windscreen that was floating around in EKMart

Used my McGyvered up marking pen to mark the shape required
Then did a bit of fine tuning to get the thing to sit nice and cut some cross braces to help it keep its shape - hopefully
Then hit the MDF with some hot water and clamped it to the screen and will let it set overnight and find out tomorrow if it’s going to work
Talking to Mr Smooth Customs and he advised me to make a fibreglass screen but I have never used fibreglass before so thought I would give this a try first. Next week may be a crash course in fibreglassing


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Re: The loooonnng term EK 2 door project
Posted: Sat Mar 16, 2024 12:37 am
by Errol62
Polyester resin and methyl ethyl ketone peroxide, mmmmm.......
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Re: The loooonnng term EK 2 door project
Posted: Sat Mar 16, 2024 9:33 pm
by Blacky
Re: The loooonnng term EK 2 door project
Posted: Sat Mar 16, 2024 11:02 pm
by In the Shed
Re: The loooonnng term EK 2 door project
Posted: Sun Mar 17, 2024 2:00 am
by Blacky
Re: The loooonnng term EK 2 door project
Posted: Sun Mar 17, 2024 8:35 am
by EK283
A trap for the young players, always longer on the outside.
Normally, its make things 3 times but i can see your on a winner, mark 2.
Greg
Re: The loooonnng term EK 2 door project
Posted: Sun Mar 17, 2024 10:37 pm
by Blacky
Windscreen #2 is a winner
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Re: The loooonnng term EK 2 door project
Posted: Tue Mar 19, 2024 8:07 pm
by Blacky
Re: The loooonnng term EK 2 door project
Posted: Tue Mar 19, 2024 8:08 pm
by Blacky
Re: The loooonnng term EK 2 door project
Posted: Tue Mar 19, 2024 11:26 pm
by Errol62
TISM!
FB ute fixer upper, EK van on rotisserie
Re: The loooonnng term EK 2 door project
Posted: Fri Mar 22, 2024 11:29 pm
by Blacky