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Re: Project 2.

Posted: Fri Sep 10, 2021 1:40 pm
by Brett027
Thanks Clint. Cut and hole ready to join upImageImageImage

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Re: Project 2.

Posted: Fri Sep 10, 2021 1:47 pm
by Errol62
I feel better already Brett.

FB ute driver, EK van project


Re: Project 2.

Posted: Fri Sep 10, 2021 2:52 pm
by Orange Betty
Is that weld thru copper primer you use Brett?

How do you find it goes with welding?

Dave

Re: Project 2.

Posted: Fri Sep 10, 2021 3:27 pm
by Brett027
Yes it is. No problems at all Dave. Much better than the zinc ones for my welds.

Image

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Re: Project 2.

Posted: Fri Sep 10, 2021 3:30 pm
by Brett027
This ones for you Clay. Nearly finished.
Will try a bit of lead wiping on the windscreen pillar when the time comes to level it. There is a dip in the front section at the join, but sides are good.Image

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Re: Project 2.

Posted: Fri Sep 10, 2021 3:30 pm
by Errol62
Thanks for posting Brett. Copper seems popular lately. I will give it a try, when I eventually get back to the van.


FB ute fixer upper, EK van on rotisserie

Re: Project 2.

Posted: Fri Sep 10, 2021 3:34 pm
by Errol62
Hadn’t seen your second photo. Text book job Brett! Looking at that l feel good enough to go surfing.


FB ute fixer upper, EK van on rotisserie

Re: Project 2.

Posted: Sat Sep 11, 2021 3:16 pm
by Brett027
A hole and a patch. ImageImage

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Re: Project 2.

Posted: Sat Sep 11, 2021 5:59 pm
by ardiesse
The joys of repairing plenum chambers . . . I remember doing that on an HD in '98.
With 20/20 hindsight, it would have been way better to unpick the cowl panel complete, and dive in that way. But at the time, drilling spot welds was black magic to me.

Rob

(Edit: do you have a windscreen for trial-fitting? Now would be a good time to test the fit . . .)

Re: Project 2.

Posted: Sun Sep 12, 2021 12:42 pm
by Brett027
Drainage works.
I aim to seal it all with POR15 and seam sealer. Then tack outer cover back on. Very fiddly, but good task for a lazy Sunday.
Image

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Re: Project 2.

Posted: Tue Sep 14, 2021 2:55 pm
by Brett027
Nearly sorted. A couple of patches to go. Some welding to do under the curve of the upper door part of pillar once it's on the rotisserie, but mostly done.
Very, very fiddly job- glad it's almost behind me. ImageImageImage

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Re: Project 2.

Posted: Tue Sep 14, 2021 5:16 pm
by Errol62
Nice work Brett!


FB ute fixer upper, EK van on rotisserie

Re: Project 2.

Posted: Tue Sep 14, 2021 5:42 pm
by Brett027
Thank you sir.

Re: Project 2.

Posted: Tue Sep 14, 2021 7:21 pm
by EK283
What rust ????

Greg

Re: Project 2.

Posted: Tue Sep 14, 2021 7:26 pm
by Brett027
Ha ha Greg, all I can say is "should've gone to Specsavers"😆