I thought I would finish trimming the floor up today, and gave it the once over with a wire wheel as well.
Cleco'd the tunnel in position, and marked around it.
Took the tunnel back out, and marked another line freehand about 15mm inside the original mark.
Zip-zip and its done.
You can see the floor has been brushed up in the last shot.
Before I started cutting, I thought I would take the doortrims off as well to stop them getting damaged any more with all the grinding and welding.
They are a bit wobbly...
Ive cleaned them and given them a good spray with water, sat them on a glass top table face down and loaded them up with weight( magazines and milkcrates full of vinyl albums)
to try and flatten them out a bit.
Im trying to avoid replacing them if I can.
Time will tell if I get away with it or not.
The passengers side door has had a broken window in its past, and all the broken glass was still inside it, including the runner,
so I took the opportunity to vacume and then hose all the accumulated muck out of it.I did both doors.
Heres the runner...must have made a racket banging around in there.
I yanked off the front sheetmetal while I was at it so I could give it all a wirewheel and a coat of KBS.
Engine bay.
Windscreen corners and top of subframe are really clean.
I also have this rust repair to do.
I have a repair section to do it, and I got halfway through trimming it up when the old Makita shit a gearbox.
That's 2 dead grinders on the ute now...Better buy a decent one next time. A Bosche Im thinking.

The Ryobi let all the smoke out.
I reckon its the wire cups that beat them up the most.
They have both copped a hiding over a few years so I cant complain.
Stay tuned, swingers.