FB219 Standard StationSedan

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BS
Posts: 379
Joined: Thu Jul 31, 2008 8:31 pm
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Location: Brisbane

Re: FB219 Standard StationSedan

Post by BS »

We are now pretty much at the current day.

It was now time to tackle the job we had been dreading. With it being difficult enough just trying to get everything to neatly fit in the bay, be functional and serviceable making headers and an exhaust system was a job that we were not looking forward to.

Doing this and getting the end result we did was way above my skill level so full credit to Tim with this. I think he ended up doing a killer job. Fenderwalls are not to everyone’s taste but I’m stoked with how it turned out.

Primaries are 1 7/8” to a 3” collector which is way overkill for a N/A 5.3 but pretty much everything on this build (except chopping up the tubs) has been done to allow for future upgrades. The ECU, diff, fuel system and suspension have all been built so that if down the track I want to step up the power levels the foundations are there.

So while it may be a bit of an overkill for this version of the build I’ve left options open for future upgradeability. There’s that scope creep we have been talking about…. But I guess down the track it may help?

Anyway, Tim got himself in the right frame of mind to tackle the job and he nailed it in my opinion. He has made it so if I do want to drop the pipes at the track it isn’t too much of an ordeal and day to day running the car should have a nice note without being too obnoxious or droney given that it’s a wagon.

Started with the hardest side…

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As you can see with the above, rocker cover mounted coils had to be sacrificed…. Doesn’t really look it but plugs are still accessible. Master cylinder will be heat shrouded

Onto the other side. As I’ve mentioned earlier, Tim’s eye starts twitching when thinks aren’t centered and symetrical. The engine is actually offset 30mm so he had to compensate some runner length on the passenger side to make it all look symmetrical…..
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From the 3” collector it is now v banded. From
Here it steps down to 2.5” tucks back in between the Y frames and heads out over the diff through after passing through the usual x pipe, flex joints, cats and flow masters which Tim is currently finishing off.

One thing that was surprising and something Tim had to keep an eye on was how much steering lock this front end has. It’s pretty impressive to be honest so running the exhaust back through the Y frames took a few goes to steer clear of everything and allow plenty of clearance (no pun intended)


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Blacky
Posts: 12429
Joined: Tue Jul 20, 2004 8:58 am
State: WA
Location: up in the Perth hills

Re: FB219 Standard StationSedan

Post by Blacky »

Well he certainly nailed the symetrical bit :thumbsup: pipes are a right pain in the arse on these things, I have been thnking about what to do on the 2 door if I ever get to that stage and there are no easy options .....
When you're faced with an unpleasant task that you really don't want to do, sometimes you just have to dig deep down inside and somehow find the patience to wait for someone else to do it for you.


Foundation member #61 of FB/EK Holden club of W.A.
BS
Posts: 379
Joined: Thu Jul 31, 2008 8:31 pm
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Location: Brisbane

Re: FB219 Standard StationSedan

Post by BS »

Finally got a chance to get a bit more done over the break.

The whole car was rust proofed at some stage and coated in a bitumen deadner.

Gurneyed of years of grime and then the horrid task of removing old deadner.

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Tried a bit of heat in an inconspicuous spot but it didn’t take much to blister the paint so messy paint stripper it was.

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A few old sins under the deadner, lots of patches over the years and a replacement guard at some stage by the looks but good enough for this old shitter.

Once the old deader was removed a few rounds of deoxidine and scrubbing to treat the metal and some easy phos for good measure.

The plan was to epoxy and raptor coat the whole undercarriage of the car. I hate body, prep and paint so tried to take the easy option and use the raptor epoxy aerosol for the guards. As soon as the first drop of paint come out of the can I knew something wasn’t right. I should have stopped when the product was coming out like powder but I kept going hoping I could give it a light sand. No joy. Turns out the epoxy was 18months out of date…. Got my money back but back to square one with paint stripper, deox and easy phos…. F&$k!!!!

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Finally cleaned up for the second time and this time resorted to the old faithful epotec. Always stoked with the result of this stuff. Let it cure, scuffed up with some scotch brite, wax and grease, tack cloth then on with the raptor.

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Not perfect but good enough for the old heap and should last a few more years at least. I absolutely hate body/prep/paint work not looking forward to doing the body but at least that’s been blasted and in bare metal. It certainly makes me appreciate blokes that do his for a living. I don’t have the patience for it that’s for sure..

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Errol62
Posts: 9899
Joined: Sat Dec 06, 2014 2:44 pm
State: SA
Location: Adelaide

Re: FB219 Standard StationSedan

Post by Errol62 »

Epotec
I found straight kero works well with old schutz Brendon. Sprayed on with my degreaser gun on the compressor. Wait five minutes and most of it wipes off. Wire brush the stubborn bits. As long as it is bitumen based.

This thing is going to be bloody awesome!


FB ute fixer upper, EK van on rotisserie
getting my FB ute on the road
EK van on rotisserie
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Harv
Posts: 5114
Joined: Mon Oct 08, 2007 2:00 pm
State: NSW
Location: Sydney, Australia

Re: FB219 Standard StationSedan

Post by Harv »

I'm waiting to see you drill 4" holes in those guards so the fenderwell header collectors can poke through :mrgreen:

fender header exit.jpg
fender header exit.jpg (42.1 KiB) Viewed 41 times

Mebbe in the US... not so much here.

Cheers,
Harv
327 Chev EK wagon, original EK ute for Number 1 Daughter, an FB sedan meth monster project and a BB/MD grey motored FED.
BS
Posts: 379
Joined: Thu Jul 31, 2008 8:31 pm
State: NOT ENTERED
Location: Brisbane

Re: FB219 Standard StationSedan

Post by BS »

They are v banded at the collector for easy/ish dumpage


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