Removing Moulds on FB
Posted: Tue Nov 08, 2011 12:01 pm
Here is some tips on removing Moulds for those about to attempt it for the first time. Or messed it up the first time like I did back in the eighties
Strips - Need a lot of time and muscle.
Back quarter top small mould - Tip of top strip has a nut underneath (towards the wing). Sometime a second nut, three push on clips along towards the back door. Inside door rubber "grub screw" where the strip tab tucks into door jam. The other clips along the top are press on. I leaver the strip off these clips with a brake adjusting tool. I wiggles the strip up on one side so the clip doesn't brake. I also spray some WD40 as I go, so it help the strip slide over the clip. There are three of these small clips per side.
Lower Back wide Mould. One nut towards the inner taillight. Inside door rubber grub screw, where the strip tab tucks into door jam. The other clips along the top are press on. These "W" clips break easy. Once again .... WD40, wiggle the leaver to take the strip off the top side while pushing the strip up from the bottom. It will slowly spring out (Hopefully without braking).
Back door top - One inside screw "inside the door" way up under the inside of the door where it meets the glass. (Tuff screw to get out) Access with door trim removed only. Another screw that is on the other end of the mould that is exposed with the door open at the door jam end. The other four are door trim style press in clips. (These leaver out and can be tough if the clip has been filled with putty in the factory, to stop them from the squeezing in).
Lower Back door Mould. Two screws either end of strip exposed when door is open. Four rear quarter style "W" press on clips. (wiggle as per above lower rear quarter with WD40)
Front door mould Top - One screw exposed when door is open (towards door lock end) A 3/8 Nut is hidden under a press on cap that pops out with a little leverage. This cap is towards to front hinges. This nut holds the arrow head joiner in the ark of the budgie wing. The other four are door trim style press in clips. (These leaver out and can be tough if the clip has been filled with putty in the factory to stop it from the squeezing in).
Lower front door mould - There are three very large spring clips that hold the wider part of the lower mould. These need to be closed together slightly from the inside of the door for extraction.(Door trim need removing for access) Sometimes like the top door strip press in clips, they are filled with putty and this neads to be picked out to depress the clip with pliers.
Rule No-1 Like a first impression - you only get one chance on some of these screw heads. Make sure you give them a good soaking first. I usually leave them a week before attempting to remove them.
The pressure on any of these screw head are so important. I tap the scewdriver into the scew a few times with a hammer to help unfreeze. Make sure you have the right screwdriver - snug fit. Keeping extreme pressure on the conection, I use locking pliers or a shifter on the screwdriver handle to help with leverage. If you gar the screw head, then is drill or chisel.
If you have any question please post them or call.
Thanks,
Steve
Strips - Need a lot of time and muscle.
Back quarter top small mould - Tip of top strip has a nut underneath (towards the wing). Sometime a second nut, three push on clips along towards the back door. Inside door rubber "grub screw" where the strip tab tucks into door jam. The other clips along the top are press on. I leaver the strip off these clips with a brake adjusting tool. I wiggles the strip up on one side so the clip doesn't brake. I also spray some WD40 as I go, so it help the strip slide over the clip. There are three of these small clips per side.
Lower Back wide Mould. One nut towards the inner taillight. Inside door rubber grub screw, where the strip tab tucks into door jam. The other clips along the top are press on. These "W" clips break easy. Once again .... WD40, wiggle the leaver to take the strip off the top side while pushing the strip up from the bottom. It will slowly spring out (Hopefully without braking).
Back door top - One inside screw "inside the door" way up under the inside of the door where it meets the glass. (Tuff screw to get out) Access with door trim removed only. Another screw that is on the other end of the mould that is exposed with the door open at the door jam end. The other four are door trim style press in clips. (These leaver out and can be tough if the clip has been filled with putty in the factory, to stop them from the squeezing in).
Lower Back door Mould. Two screws either end of strip exposed when door is open. Four rear quarter style "W" press on clips. (wiggle as per above lower rear quarter with WD40)
Front door mould Top - One screw exposed when door is open (towards door lock end) A 3/8 Nut is hidden under a press on cap that pops out with a little leverage. This cap is towards to front hinges. This nut holds the arrow head joiner in the ark of the budgie wing. The other four are door trim style press in clips. (These leaver out and can be tough if the clip has been filled with putty in the factory to stop it from the squeezing in).
Lower front door mould - There are three very large spring clips that hold the wider part of the lower mould. These need to be closed together slightly from the inside of the door for extraction.(Door trim need removing for access) Sometimes like the top door strip press in clips, they are filled with putty and this neads to be picked out to depress the clip with pliers.
Rule No-1 Like a first impression - you only get one chance on some of these screw heads. Make sure you give them a good soaking first. I usually leave them a week before attempting to remove them.
The pressure on any of these screw head are so important. I tap the scewdriver into the scew a few times with a hammer to help unfreeze. Make sure you have the right screwdriver - snug fit. Keeping extreme pressure on the conection, I use locking pliers or a shifter on the screwdriver handle to help with leverage. If you gar the screw head, then is drill or chisel.
If you have any question please post them or call.
Thanks,
Steve